Electrolytic Capacitor

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Key learnings:
  • Electrolytic Capacitor Definition: An electrolytic capacitor is defined as a component that uses an electrolyte to achieve high capacitance values, essential for storing more charge.
  • Construction: The structure includes two aluminum foils separated by an electrolyte-soaked paper, housed in a metal can to increase durability and capacitance.
  • Applications: Electrolytic capacitors are crucial in electronics, used for noise and harmonic filtering in power supplies and circuits.
  • Polarity Importance: Proper connection regarding polarity is critical to prevent the reverse voltage from damaging the capacitor.
  • Limitations and Maintenance: These capacitors have a limited lifespan of about 1000 hours and are prone to overheating due to high leakage currents, especially under high-frequency use.

An electrolytic capacitor is a capacitor that uses an electrolyte to reach a high capacitance in a small volume. Aluminium types often span about 1uF to 50mF; tantalum and polymer parts use other bands. An electrolyte is a solution with a high concentration of ions. Aluminium, tantalum and niobium electrolytic capacitors are the three main classes. In an aluminium electrolytic capacitor, two aluminium foils are the electrodes. The anode foil is typically about 99.9% aluminium and about 20-100 um thick. The cathode foil is lower purity, often near 97.8%. Anodizing the anode grows aluminium oxide as the dielectric of the capacitor. That thin oxide is why the part stores more charge per volume than a film capacitor of the same size. The cathode also has a thin native oxide, but the electrolyte and paper form the true cathode contact.
electrolytic capacitor
Both foils are etched to raise surface area and thus capacitance per unit volume. The construction of an electrolytic capacitor stacks the two foils with electrolyte-soaked paper between them so the metals do not touch.

The stacked arrangement is rolled and placed in a cylindrical metal can. That pack is compact and mechanically strong. electrolytic capacitors of this form appear on computer motherboards, as bulk filters in electronic circuits, and as harmonic filters in power supplies and SMPS equipment.

Aluminium and tantalum electrolytic capacitors are polarized. The marked polarity must match the circuit. If an electrolytic capacitor is reverse-connected, reverse voltage can strip the anode oxide. A short then lets a large current heat the can until the vent opens or the part ruptures. Non-polar aluminium types exist (two anode foils) for AC or reversing bias.

Keep the marked polarity, especially on a high-power rail. An aluminium electrolytic capacitor is a bulk filter below about 100 kHz and a poor sole capacitor above that. Leakage current is higher than in a film capacitor. Datasheet life is often 1000 to 10000 hours at the rated hot-spot temperature, not 1000 hours at room temperature. High frequency plus high ripple current heats the part because ESR is high.

The applied voltage across the foil must stay within the rated value so the oxide does not break down. Excess ripple overheats the capacitor from current above the ripple rating. Electrolytic capacitor’s high capacitance, small size and low cost explain its use on high-current, low-frequency rails, typically below 100 kHz.

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