Construction of Fluorescent Lamp

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Key learnings:
  • Fluorescent Lamp Definition: A fluorescent lamp is defined as a light source that uses low-pressure mercury vapor and phosphor coating to produce visible light.
  • Components: The construction of a fluorescent lamp includes a lime glass tube, mercury, argon gas, a phosphor coating, electrode coils, and aluminum caps.
  • Electrode Function: The electrodes, acting as both anode and cathode, are coated with oxides to emit free electrons and are protected to reduce wattage loss.
  • Gas and Pressure: The lamp contains low-pressure mercury vapor and argon gas, with pressure inside the lamp at around 0.3% of environmental pressure.
  • Shapes and Sizes: Fluorescent lamps are available in straight, U-shaped, and spiral forms to suit various lighting applications.

A fluorescent tube light is a low-pressure mercury-vapour lamp. Visible light comes from a phosphor coating on the glass. The tube itself is built from

  1. a lime glass tube
  2. drop of mercury
  3. argon gas
  4. phosphor coating
  5. electrode coils
  6. mounting assemblies
  7. aluminum cap

A complete lamp circuit also needs two bases and either an electromagnetic ballast (choke) plus a starter, or an electronic ballast.

  • The electrode mount assemblies are at both the ends of lamp tube.
  • This electrode mounting assembly is almost similar to the stem press unit in the incandescent lamps.
  • The electrode is similar to the incandescent lamp filament.
  • The filaments of electrodes play both roles as anode and cathode.
  • Small plates are attached to the filament to protect the electron bombardment and reduce the wattage loss at both ends.
  • The filament is coated in a mixture of barium, strontium and calcium carbonate. During manufacture it is baked to oxides so it emits electrons at a lower temperature.
  • Liquid mercury is provided inside the lamp bulb.
  • Phosphor coating is used on inner wall of the bulb tube.
  • At a certain pressure argon gas is filled up inside the tube.
  • Two pins at each end are taken out of the lamp body through the cap.

The figure of an electrode is shown below.
construction of fluorescent lamp

The tube holds low-pressure mercury vapour and argon. The fill is about 0.3% of atmospheric pressure. The inner wall is coated with metallic and rare-earth phosphor salts. The electrodes are coiled tungsten coated with barium, strontium and calcium oxides so they emit at a lower temperature. A linear Fluorescent lamp is typically 600 mm to 1200 mm long (2 ft to 4 ft), not 100 mm. Circular, U-shaped and spiral tubes are used where a short lamp must still give a long arc.

To construct a fluorescent tube light you start with a lime-glass tube, a drop of mercury, argon, a phosphor coat and the electrode mounts. The finished lamp still needs two bases and a ballast. The electrode mount is like the stem press of an incandescent lamp. The coils act as anode and cathode. Small plates limit electron bombardment and end-loss watts.
The electrode looks like an incandescent filament but is dipped in barium, strontium and calcium carbonate and baked to oxide so it emits electrons freely.

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